How General Electric (GE) Leveraged Digital Twins and AI to Reduce Downtime and Improve Output

By: GoBeyond Team
July 27, 2025
3 min read
AI case study for GE – 40% less downtime and 20% cost reduction with digital twins

Quick Overview

GE deployed its Predix platform to create digital twins of equipment, simulate performance, and predict maintenance needs. Advanced analytics process sensor data for real-time insights. AI optimizes fuel consumption and operational parameters, reducing costs and improving output across sectors like energy and aviation.

General Electric (GE)
General Electric (GE)
Company Size
~168,000 employees
Revenue Range
$80B+ annual revenue
Primary Challenge
Reducing unplanned downtime and maintenance costs while improving operational efficiency
Key Metrics

- 40% reduction in unplanned downtime
- 20% cut in maintenance costs
- 10% improvement in output
- Over 1.2 million digital twins created generating $600B+ in value

The Problem

Unplanned equipment failures and inefficient maintenance increased costs and reduced productivity.

The Solution

Developed “GENIX” digital twin framework and Predix cloud platform to model assets digitally, enabling predictive maintenance and operational optimization using AI and machine learning.

Results

- Significant reduction in downtime and maintenance costs
- Improved operational efficiency and output
- Enhanced decision-making with real-time asset insights
- Enabled predictive maintenance across multiple industries

“Digital twins provide a single source of truth, enabling us to optimize asset performance and predict failures before they occur.”

Colin Parris, SVP & CTO, GE Digital

Details

Industry
Manufacturing
Departments
Operations & Workflow Automation
Use Cases
Inventory Management
Predictive Modeling
Workflow Automation
Tags
Predictive Modeling
AI Tools Used
No items found.
Sources
https://emerj.com/ai-at-general-electric/https://www.gevernova.com/software/innovation/digital-twin-technologyhttps://aws.amazon.com/solutions/case-studies/general-electric/

More Case Studies

See All
How Tarjimly Uses AI-Powered Translation to Break Language Barriers for Refugees
Nonprofit & NGO
How Toshiba Saved 5.6 Hours Per Employee Monthly Using Microsoft 365 Copilot and Viva Insights
Technology & SaaS
How Adobe Marketo Engage Automates Lead Nurturing and Personalizes Marketing with AI
Technology & SaaS
How TechFlow Uses ChatGPT Integration to Streamline Internal Communication and Collaboration Across Time Zones
Technology & SaaS
How Deel Uses AI to Deliver Personalized Employee Onboarding Experiences
Technology & SaaS
How Vodafone Uses TOBi AI Chatbot to Revolutionize Customer Service and Reduce Response Times
Professional Services & Consulting

🤖 Chat with AI

Type...