How ABB Ltd. Increased Production Efficiency and Reduced Energy Costs with AI-Enhanced Robotics

By: GoBeyond Team
July 27, 2025
3 min read
AI case study for ABB Ltd. – improved efficiency and 15% energy cost reduction

Quick Overview

ABB integrated AI-enhanced robotics for self-optimizing production, predictive maintenance, and AI-driven quality control. AI dynamically adapts operations based on real-time data and manages energy use to reduce costs and emissions.

ABB Ltd.
ABB Ltd.
Company Size
~105,000 employees
Revenue Range
$30B+ annual revenue
Primary Challenge
Improving production efficiency, reducing downtime, and lowering energy costs
Key Metrics

- Increased production efficiency
- Reduced downtime
- 15% reduction in energy costs
- Improved product quality

The Problem

Manual and static production processes limited efficiency and increased energy consumption.

The Solution

Deployed AI-enhanced robotics and machine learning models to adapt production in real time, predict maintenance needs, and optimize energy use.

Results

- Higher production throughput and quality
- Reduced equipment downtime
- Significant energy cost savings
- Enhanced sustainability

“AI-driven robotics have transformed our manufacturing operations, boosting efficiency and sustainability.”

Details

Industry
Manufacturing
Departments
Operations & Workflow Automation
Use Cases
Inventory Management
Predictive Modeling
Workflow Automation
Tags
Cost Reduction
AI Tools Used
No items found.
Sources
https://digitaldefynd.com/IQ/ai-use-in-manufacturing-case-studies/

More Case Studies

See All
How Independence Pet Group Used Superside’s AI Workflow to Deliver 14 Brand Illustrations in 11.5 Hours
Professional Services & Consulting
How Vue AI Enables Retailers to Save on Photoshoot Costs and Enhance Customer Experience with Virtual Dressing Rooms
Retail & E-commerce
How Gridium Uses Machine Learning and IoT to Optimize Energy Consumption in Commercial Buildings
Real Estate
How Macquarie Uses Predictive AI to Clean and Unify Data for Better Insights and Outcomes
Finance & Banking
How The Washington Post Uses Heliograf AI to Automate News Story Creation and Expand Coverage
Media & Entertainment
How Siemens Improved Project Forecasting Accuracy by 30% and Bottleneck Resolution by 20% with AI
Manufacturing

🤖 Chat with AI

Type...